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Outline of my planMy cooler is going to use two peltiers, mounted back to back, with the hot side of the peltiers cooled by water. I will fabricate a copper heat exchange unit which will be mounted on the peltiers, and will pump water through it to remove it from the system. The water will be cooled in a radiator, or an oil cooler. The system will be thermostatically controlled. The processor that I'll overclock is an early Pentium II 350. The fact that it's early is important; it means that in conjunction with an Abit BH6 or BX6-2 motherboard I can unlock the multiplier lock that is otherwise inflicted on the chip. What bits do I need?I have some of the parts already; others are about to be ordered. The main parts are:
I will put up a rough schematic some time; these will show the approximate design of the cooler. Back to TopWhat to do with the bitsI am removing the PSU from its metal box, so that I can slightly rearrange its design. The fan that is part of the PSU will be moved, so that it be used both to cool the heatsinks inside the PSU and the radiator; I will probably need an additional fan for this task, but I don't know quite how effective the radiator will be as I don't have it yet. The heat exchanger will be a solid block of copper, with a deep channel milled into it through which water will pass. It will be sealed with a copper sheet that I will solder in place, which should provide a nice water tight seal. I am also going to have to strip the plastic case from my processor. I'm a little wary of this, but as long as I'm careful it should go okay. The reason I want to open the processor is because I want to replace the aluminium thermal plate that comes with the processor with something else. The supplied plate touches only the processor core -- I want to be able to cool the cache too. The chips on the little circuit board in the processor cartridge aren't all the same height. I need to have a flat sheet with small protrusions in order to touch all the parts that need cooling. Also, I will be able to make the plate out of copper, which is a better thermal conductor, so should perform better. I rather want to embed a thermistor into the cooler, so I can read the temperature, and have the voltage applied to the peltier varied accordingly. I am devising a system similar to that which Kryotech uses, whereby you cannot turn the PC on until it is sufficiently cold. Though this shouldn't be too tricky to implement, some of the repercussions of the system may need working around. I also want the system to power down automatically if there is prolonged overheating. This shouldn't be too hard, with the ATX PSU; all I'll have to do is send the required signal to the motherboard, and it'll shut down and turn off by itself. I'd quite like to drill a small hole in the fascia of my case, and insert into it a suspend switch, so that I can force a suspend. There's no real reason to do this at the moment, but if hibernate to disk starts to work in Windows 98 (and it should do, eventually) then it may be quite useful. Back to TopWhat I've done so farI've replaced the old Dell non-ATX PSU with a new el cheapo 250 W ATX one, and have replaced the non-ATX Intel/Dell motherboard with an Abit BX6-2. At the moment, I've only overclocked to 4 by 103 MHz, which gives a noticable speed boost. It does this at 1.99 V (or thereabouts; it's set to be 1.95 V, but is coming out a bit high). It is rock solid; the case temperature reaches a maximum of 28° C, and the heatsink reaches 26° C, which is rather unlikely and probably not a true reflection of the processor temperature. When I've left the system off a while, to let it cool down, I can use 4.5 × 100 MHz, for 450 MHz, but it heats up and stops working, so is no good. Perhaps more voltage would help, but I'm loathe to do such a thing until I get the cooler organized. All I have for cooling at the moment is that heatsink and fan that's attached to the processor. The fan is stuck on by a cunning combination of Sellotape and a blanking plate bent into a U-shape. I've also rewired the non-standard switch and LED connectors so that they use the standard connectors. I might put up a rough schematic, as I'm sure I can't be the only person to have been irritated by this problem. When I get round to it, I'll order the peltiers. The power supplies are sitting in my room, looking menacing. I'll repackage them soon, so that they can use a common power lead. I've tried using a 112 MHz FSB, and tested extensively at 3.5 × 112 MHz = 392 MHz. Everything works fine -- even a really old hard disk, which is slightly surprising. I've also tried using the 117 MHz FSB setting with a PCI multiplier of 1/4. This too works -- the video card doesn't (seem to) mind at all. I think it needs a fan on it anyway, though. I've not tried the 1/3 PCI multiplier yet, as I'm worried about what it might do to my hard drives. Back to Top
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http://www.deathsdoor.com/peterb/ |
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