Bench Diary
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Date '03 Thumb Nail Click on any picture for a larger view.  The images might take a little while to load, as they are large!
11 Jan Stage_01.jpg (35266 bytes) The delivery of the Aluminium Extrusions and all pieces were cut to a specified length.  When they are assembled together they should produce a very sturdy frame for the track to rest on.

01 Feb

Stage_02.jpg (23893 bytes) Finally got back to working on the framework.  Frame now levelled and adjusted to height required.
08 Feb Stage_03.jpg (41010 bytes) Decided that a width of 3 foot too large for double deck side, therefore will need to take this apart and re-do this 2 foot apart.  Nothing like trying it for real.

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Stage_04.jpg (53451 bytes) Showing the height between the levels.

15 Feb

Stage_05.jpg (64176 bytes) Now spaced 2 foot apart - much better for reaching across and underneath to the lower level.

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Stage_06.jpg (33763 bytes) The other side, currently set to 2 foot as well, but as this is a single deck, i might stretch it out a bit more.  It's great, I can change my mind as a go along!

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Stage_07.jpg (38776 bytes) This is where my double helix will go.  I have left a space of 1.2 meter wide.  Just need to close up the square, once construction is nearing the end.

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Stage_08.jpg (28580 bytes) This is how I started to level everything, due to the concrete floor not being 100% level, this was the only way to ensure every section was level.  Span a 3 meter long extrusion across and adjust, adjust and re-adjust.
5 Apr Stage_09.jpg (18081 bytes) After nearly a months trial and error I have finally come up with the sliders for "Lift out section".

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Stage_10.jpg (24991 bytes) A Closeup of the runners.
12 Apr Stage_11.jpg (73024 bytes) The "Lift out section" cradle shown in the raised position.

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Stage_12.jpg (141203 bytes) The temporary counter weights (another frame!!) - only just until I can work out how heavy my counter weights need to be!

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Stage_13.jpg (105491 bytes) The "Lift out section" and counter weight almost in position.  By the time I had stepped back to take the photo the frame had started gliding (gently upwards!)
Perfect.

28 Jun

Stage_14.jpg (344271 bytes) This little bit took a very long time to create.  Mild steel rod cut up into 4 large pieces weighing 2 kilos each.  Then tapping each end, adding the endless thread and finally the additional washers for fine tuning.
12 Jul Stage_15.jpg (64185 bytes) It took me several attempts at trying to "solder" the end of the wire on this little baby - that is until I realised it was stainless steel, oops!  As you can see it's now crimped.
19 Jul Stage_16.jpg (25482 bytes) Counter weights in place and fully functional.
26 Jul Stage_17.jpg (19431 bytes) Now hiding counter weights in a tube.
2 Aug Stage_18.jpg (171543 bytes) Lift up section in the up position.
" Stage_19.jpg (156980 bytes) Lift up section in the down position.
13 Jun 04 PIC00001.jpg (50385 bytes) An old computer fan tray, modified to be used as a powered vent and placed at the highest level in the ceiling.  Mind you, the insulation I installed is working wonders in the summer keeping the shed cool.
21 Sep 04 More pictures will be taken once helix diary is complete.